Let’s discuss how we can support your program.

Connect with our design, engineering and contract manufacturing experts to explore how we can help you optimise your product and scale production.

Electronics design
and engineering
for
market readiness.

We help companies developing complex electronic products bring ideas to life.

Our specialist DFM approach ensures your technology is designed for optimised manufacturing, reliability and scalability, helping you bring it to market with confidence.

Product development services from concept to production.

Our product development services are trusted by OEMs, startups and scaling businesses across a wide range of industries requiring high reliability, compliance and scalability.

From advanced product design including embedded software, PCBA and turnkey product development, we work as an extension of your team to ensure your product is not only functional but manufacturable, certifiable and built to perform in the real world.

From concept to production with confidence.

Our NPI service provides an end-to-end framework to take your product from design handover to production-ready. We combine engineering expertise, compliance support, pilot production planning and supply chain strategy to ensure a smooth, scalable launch.

Ideal for companies preparing to commercialise complex electronic products, our NPI process reduces time-to-market, ensures readiness for certification and minimises risk during scale-up.

  • Engineering-led system requirements and specification development
  • Design for Excellence (DFX): manufacturability, reliability, testability, quality
  • Integration of hardware, firmware and embedded software
  • Prototyping and functional validation
  • Component sourcing and supply chain planning
  • Pilot production readiness and transition to manufacturing
  • Compliance planning for standards such as AS9100, ISO 13485, CE etc.

Proven design decisions, made earlier.

Prototyping with Extel means you validate design intent early and accelerate confidence in functionality, integration and usability.

Whether you’re developing a new concept or refining a critical subsystem, we support quick iteration and structured testing to move from idea to working prototype, efficiently.

  • Functional prototypes built to reflect real-world use

  • Iterative testing and design refinement

  • Validation of embedded systems and integrated firmware

  • Materials and component selection aligned with production intent

  • Mechanical and enclosure prototyping 

  • Preparation for NPI or design optimisation stages

Extend product value without starting over.

Product upgrades and enhancements help you improve existing products to meet evolving performance, compliance or supply chain requirements.

We assess the product technically and commercially, modernise targeted subsystems and support changes that extend lifecycle value.

  • System-level assessment for improvement opportunities

  • Hardware, firmware and embedded software updates

  • Integration of new features or technologies (e.g. wireless, IoT, sensors)

  • Component obsolescence management and alternate sourcing

  • Certification or compliance updates

  • User interface, enclosure or mechanical improvements

  • Performance enhancements (thermal, power, reliability)

Enhanced design for stronger manufacturing outcomes.

Optimising the engineering of a PCB or turnkey product enables functionality, scalability, supply chain and program timeline improvements before scaling or committing to production.

With a structured review process, we evaluate manufacturability, cost efficiency, yield risks and testability, helping you reduce complexity, improve reliability, and prepare for smoother production execution.

  • Design for Manufacturability (DFM) and Design for Testability (DFT) reviews

  • BOM analysis and component rationalisation

  • Assembly process simplification and tooling considerations

  • Power, thermal and signal integrity evaluation

  • Risk assessment for production yield and test coverage

  • Regulatory alignment (e.g. EMC, safety, environmental standards)

Precision circuitry, built for performance.

Our PCB Design and Engineering service delivers production-ready circuit board designs for high-reliability applications.

We support everything from schematic development to high-speed layout, signal integrity modelling and compliance alignment, ensuring each design meets your performance, sourcing and manufacturability goals.

  • Custom PCB layout and schematic design

  • Signal integrity, power distribution and thermal management

  • Support for HDI, RF and mixed-signal applications

  • Embedded hardware integration and firmware collaboration

  • DFM/DFT reviews for scalable production

  • Design aligned with EMC and regulatory or certification requirements

Complete product design, fully integrated.

Our Turnkey Product Design and Engineering service covers complete product architecture – from electronics and firmware through to mechanical design, integration and enclosure development.

We design with assembly, usability and certification in mind, supporting a seamless path from concept to manufacturable product.

  • Full product-level design, from internal electronics to external enclosures

  • Mechanical design for durability, thermal management and usability

  • Embedded software, PCB and system-level integration

  • Wiring, harnessing and connector planning for box build assembly

  • DFM, DFT and DFA principles applied throughout

  • Compliance-ready design for industry-specific regulatory need

Diverse capabilities to support the full spectrum of your design and technical requirements.

PRODUCT DEVELOPMENT CAPABILITY STATEMENT

Let’s discuss how we can support your program.

Connect with our design, engineering and contract manufacturing experts to explore how we can help you optimise your product and scale production.

Create a better future.

SERVICES

Product Development

Advanced Manufacturing

Lifecycle Management

© Extel Technologies Pty Ltd

Product development capability statement.

Please complete the form below to access your download.

ITAR registration download.

Available upon request.

Please complete the form below. A member of our team will review your request and provide the ITAR registration information.

For security reasons, ITAR information is only provided to company email addresses.

DISP registration download.

Available upon request.

Please complete the form below. A member of our team will review your request and provide the DISP membership and certification information.

For security reasons, DISP information is only sent to company email addresses.

Credit application form download.

Please complete the details below to access your form.

ISO13485 certification download.

Please complete the form below to access your download.

AS9100D certification download.

Please complete the form below to access your download.

ISO9001 certification download.

Please complete the form below to access your download.

Advanced manufacturing capability statement.

Please complete the form below to access your download.

Supplier quality agreement.

Please complete the form below to access your download.

Procurement terms and conditions.

Please complete the form below to access your download.