Let’s discuss how we can support your program.
Connect with our design, engineering and contract manufacturing experts to explore how we can help you optimise your product and scale production.
We help companies developing complex electronic products bring ideas to life.
Our specialist DFM approach ensures your technology is designed for optimised manufacturing, reliability and scalability, helping you bring it to market with confidence.
Our product development services are trusted by OEMs, startups and scaling businesses across a wide range of industries requiring high reliability, compliance and scalability.
From advanced product design including embedded software, PCBA and turnkey product development, we work as an extension of your team to ensure your product is not only functional but manufacturable, certifiable and built to perform in the real world.
Our NPI service provides an end-to-end framework to take your product from design handover to production-ready. We combine engineering expertise, compliance support, pilot production planning and supply chain strategy to ensure a smooth, scalable launch.
Ideal for companies preparing to commercialise complex electronic products, our NPI process reduces time-to-market, ensures readiness for certification and minimises risk during scale-up.
Prototyping with Extel means you validate design intent early and accelerate confidence in functionality, integration and usability.
Whether you’re developing a new concept or refining a critical subsystem, we support quick iteration and structured testing to move from idea to working prototype, efficiently.
Functional prototypes built to reflect real-world use
Iterative testing and design refinement
Validation of embedded systems and integrated firmware
Materials and component selection aligned with production intent
Mechanical and enclosure prototypingÂ
Preparation for NPI or design optimisation stages
Product upgrades and enhancements help you improve existing products to meet evolving performance, compliance or supply chain requirements.
We assess the product technically and commercially, modernise targeted subsystems and support changes that extend lifecycle value.
System-level assessment for improvement opportunities
Hardware, firmware and embedded software updates
Integration of new features or technologies (e.g. wireless, IoT, sensors)
Component obsolescence management and alternate sourcing
Certification or compliance updates
User interface, enclosure or mechanical improvements
Performance enhancements (thermal, power, reliability)
Optimising the engineering of a PCB or turnkey product enables functionality, scalability, supply chain and program timeline improvements before scaling or committing to production.
With a structured review process, we evaluate manufacturability, cost efficiency, yield risks and testability, helping you reduce complexity, improve reliability, and prepare for smoother production execution.
Design for Manufacturability (DFM) and Design for Testability (DFT) reviews
BOM analysis and component rationalisation
Assembly process simplification and tooling considerations
Power, thermal and signal integrity evaluation
Risk assessment for production yield and test coverage
Regulatory alignment (e.g. EMC, safety, environmental standards)
Our PCB Design and Engineering service delivers production-ready circuit board designs for high-reliability applications.
We support everything from schematic development to high-speed layout, signal integrity modelling and compliance alignment, ensuring each design meets your performance, sourcing and manufacturability goals.
Custom PCB layout and schematic design
Signal integrity, power distribution and thermal management
Support for HDI, RF and mixed-signal applications
Embedded hardware integration and firmware collaboration
DFM/DFT reviews for scalable production
Design aligned with EMC and regulatory or certification requirements
Our Turnkey Product Design and Engineering service covers complete product architecture – from electronics and firmware through to mechanical design, integration and enclosure development.
We design with assembly, usability and certification in mind, supporting a seamless path from concept to manufacturable product.
Full product-level design, from internal electronics to external enclosures
Mechanical design for durability, thermal management and usability
Embedded software, PCB and system-level integration
Wiring, harnessing and connector planning for box build assembly
DFM, DFT and DFA principles applied throughout
Compliance-ready design for industry-specific regulatory need
We bring together specialists in hardware, embedded software, firmware, PCB and full-system design – supporting cohesive development, integration and handover at every design phase.
We embed DFM, DFT and DFA early, supporting efficient assembly, reliable testing and production scalability from the outset.
Iterative functional prototyping and testing are integrated into the process to give you confidence in critical performance, integration and usability before committing to production.
Our process brings structure to each stage, from requirements and concept validation to production handover, supporting transparency, timely decision-making and clear technical documentation.
Component availability, lead times, sourcing risk and assembly methods are considered during design, reducing the need for late-stage changes and supporting production readiness.
Whether you’re developing connected devices, precision instrumentation or ruggedised field systems, our approach is adaptable to varied compliance, performance and environmental needs.
We flex to your product’s compliance, environment and industry-specific requirements with over 30 years of regulatory evolutions.
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