DEFENCE INDUSTRY

Protect what matters most with our advanced electronics engineering and manufacturing services.

Secure, compliant and mission-ready solutions tailored to defence OEMs and primes through every stage of the product lifecycle.

Certified

AS9100D

Superior industry quality standard.

Ensuring compliant, low-risk supply with audit-ready processes.

Secure

DISP

Ready and scalable clearances.

Mobilise cleared personnel immediately, scale with program needs.

Controlled

ITAR

Secure handling of U.S. technology.

Supporting global program participation and reducing export risk.

Aligned

ODIS

Recognised Defence industry supplier.

Formally engaged in Australia’s sovereign supply chain programs.

ENGINEERING EXPERTISE

RF, mixed-signal, FPGA, embedded software and ruggedised design.

Extel engineers collaborate with Defence programs from DFM and NPI through to verification, ensuring mission-critical systems are manufacturable, compliant and reliable in harsh environments.

DEFENCE-GRADE MANUFACTURING

IPC Class 3 PCB and box build assembly.

High-reliability manufacturing with AOI, X-ray, functional test, conformal coating, ESD control and Industry 4.0 equipment – delivering repeatable quality, throughput and scalability for Defence programs.

QUALITY & COMPLIANCE ASSURANCE

AS9100D certified QMS with DISP and ITAR alignment.

Audit-ready processes aligned to AS9145 APQP/PPAP, including CoCs, FAT, serialisation registers, and record retention – reducing program delays, compliance risk and reputational exposure.

SOVEREIGN SUPPLY CHAIN & AIC

100% Australian manufacture with secure global export readiness.

Tier 1 ERP-driven procurement, FIFO/FEFO discipline, DEF(AUST)1000C warehousing and supplier vetting ensure AIC reporting, sovereign sourcing and reliable supply chain continuity across allied programs.

LIFECYCLE SUSTAINMENT & OBSOLESCENCE

End-to-end support for long-life Defence programs.

Obsolescence management, reverse logistics, upgrades and predictive sustainment strategies ensure availability, configuration control and performance across multi-decade Defence platforms.

Extel is a defence-ready partner, with proven compliance, secure operations and supply chain assurance your defence programs can rely on.

Defence-grade Security Protocols

DISP accreditation covers governance, personnel, facilities and ICT security. ITAR registration under AUKUS enables lawful handling and transfer of controlled technical data.

Extel maintains a security-cleared workforce, can sponsor clearances to meet project roadmaps and applies ASD Essential 8–aligned cyber controls with Defence-approved facilities and incident response procedures.

Australian Industry Capability (AIC)

Strengthening AIC outcomes by delivering engineering, advanced manufacturing and testing in Australia under DISP. This provides verifiable local content to reference in AIC reporting and tender responses.

Our operations, certifications and supply chain readiness act as documented proof points that support compliance with Defence contract obligations and expand the evidence base for sovereign capability.

Global Supply Chain Program

Extel supports your GSC objectives through advanced electronics engineering, secure manufacturing, rapid prototyping and lifecycle sustainment.

We strengthen sovereign capability, broaden the high-tech supplier base and reduce prototyping risks while enabling scalable, high-quality electronics for primes and allied defence programs.

Continual Improvement

AS9100D-certified QMS embeds continual improvement across all operations. This includes applying corrective and preventive action systems (CAPA) and FMEA to address non-conformances and reduce risk.

Regular audits, supplier performance reviews and customer feedback are built into our process, ensuring Defence programs benefit from consistent, sustainable quality and compliance.

Secure Warehousing

System-driven warehousing and inventory management environment to support high-reliability Defence programs. Real-time tracking of materials, with serial and lot traceability across the supply chain. FIFO and FEFO principles are applied to manage shelf life and obsolescence risk.

Capabilities extend to kitting, pre-assembly, returns management, reverse logistics and DEF (AUST) 1000C packaging and labelling. Obsolescence tracking, stock control and automated reporting ensure full traceability and readiness for production, sustainment and repair programs.

Delivering high-performing, reliable solutions for defence OEMs.

DEFENCE CONTRACTORS

Confidence in a sovereign partner with proven delivery, scale and compliance.

Extel provides financial and operational maturity to sustain large defence design and manufacturing programs without requiring additional investment. Dual-site operations in Australia and the USA ensure sovereign builds and allied export compliance.

With AS9100D certification, a matured DISP level and ITAR registration, companies gain assurance that their defence electronics projects are delivered securely, with continuity and reduced risk.

SUPPLY CHAIN & PROCUREMENT

Low-risk, compliant supplier with predictable delivery.

Our phased engagement model is aligned to AS9145, with structured milestones covering pilot builds, PPAP/ATP validation, qualification units and FAT. Proactive BOM risk registers support transparent procurement and reduce long-lead risk in defence supply chains.

With proven results preventing delays on protected communications equipment and system integration, we offer procurement teams predictable, low-risk delivery for mission-critical programs.

PROGRAM MANAGERS

Audit traceability and continuity of supply.

Extel provides 100% Australian manufacture, flexible PCB sourcing and ERP/MES-driven procurement visibility. Warehousing operations are aligned with DEF(AUST)1000C packaging and compliant shipment documentation, while sub-tier suppliers are managed through approved vendor lists, audits and quality scoring.

This disciplined approach ensures AIC reporting, traceability and continuity across defence manufacturing and electronics programs.

ENGINEERING LEADERS

Engineering rigour that meets defence standards from concept to build.

Our engineering expertise covers a broad range of disciplines including RF, mixed-signal, FPGA, embedded software and ruggedised electronics design. Engineers collaborate directly with your teams during DFM, DFA and DFT reviews, test strategy development and NPI validation.

Supported by in-house IPC-certified operators, inspectors and trainers, alongside Industry 4.0 equipment and advanced test development, Extel ensures defence electronics projects are designed for manufacturability, compliance and long-term reliability.

Let's discuss how we can support your Defence program.

Connect with our design, engineering and contract manufacturing Defence experts to explore how we can help you optimise your product and scale production.

AS9100D certification download.

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Security Uplift Capability Statement.

Available upon request.

Please complete the form below. A member of our team will review your request.

For security reasons, DISP information is only sent to verified company email addresses.

ITAR registration download.

Available upon request.

Please complete the form below. A member of our team will review your request and provide the ITAR registration information.

For security reasons, ITAR information is only provided to company email addresses.

DISP registration download.

Available upon request.

Please complete the form below. A member of our team will review your request and provide the DISP membership and certification information.

For security reasons, DISP information is only sent to company email addresses.

Credit application form download.

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Defence Profile download.

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ISO13485 certification download.

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ISO9001 certification download.

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Product development capability statement.

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Advanced manufacturing capability statement.

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Supplier quality agreement.

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Procurement terms and conditions.

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